Design | Enviro | Astro | Propulsion | Power | Thermal | Structures | AD&C | CDHS | Test

Final assembly and testing takes place at the launch site in the order discussed below.


Launch Site

Receipt of the spacecraft includes an overall inspection and propulsion system leak check.

Deployable ordnance is installed for the solar arrays, antenna and sensor appendages.

Propellant is loaded into the propulsion system. This is often highly toxic and carefully handled. Solid rockets are also installed at this time, such as apogee kick motors (AKM).

Launch vehicle selection is an expensive and critical consideration in satellite design, with current launch costs about $10,000 per kilogram of payload.

Mating and shrouding attaches the spacecraft to its launch vehicle, covered with an aerodynamic cone-shaped protective shell.

Transport from the assembly building to the launch site positions the launch vehicle on its pad.

Interfaces between the spacecraft and launch vehicle are checked after transport to launch site.

Batteries are charged and installed to complete spacecraft tests and prepare for orbital electrical loading before the solar arrays are deployed to generate electricity.

Countdown is a regimented list of checks and double checks to ensure spacecraft and launch vehicle systems are fully operational before launch.

 

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